Maintenance Management

Business Problem: In manufacturing, ensuring the timely maintenance of equipment is crucial to avoid unexpected downtime and high repair costs. Manual scheduling and monitoring of maintenance tasks often lead to inefficiencies, with delayed servicing and equipment failures that disrupt operations, reduce productivity, and increase costs.

Solution: Implementing RPA for maintenance management automates the scheduling and monitoring of maintenance activities. RPA collects performance data from equipment, identifies when servicing is due, and triggers maintenance requests automatically. This proactive approach ensures timely servicing, reduces the risk of unexpected breakdowns, and optimizes the overall maintenance process.

Benefits:

  • Downtime Reduction: Reduces unplanned equipment downtime by 30% through predictive maintenance scheduling.
  • Cost Efficiency: Lowers maintenance costs by 20% by preventing unnecessary repairs and improving scheduling efficiency.
  • Operational Efficiency: Increases overall equipment effectiveness (OEE) by 25%, ensuring machines operate at peak performance.
  • Predictive Maintenance: Anticipates equipment failures using historical data, preventing breakdowns before they happen.
  • Resource Optimization: Automates maintenance request tracking and execution, freeing up employees for higher-value tasks.